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KUKA.TouchSense is an add-on technology package e.g. for welding applications that require a high degree of dimensional accuracy. Correction of the originally programmed path is often necessary in order to compensate for deviations in the shape or position of workpieces. This is possible with KUKA. TouchSense. Functional principle The original position
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KUKA System Technology
KUKA.TouchSense 2.0
For KUKA System Software 8.3
KUKA Roboter GmbH
Issued: 20.02.2014
Version: KST TouchSense 2.0 V2
KUKA.TouchSense 2.0
2 / 53 Issued: 20.02.2014 Version: KST TouchSense 2.0 V2
© Copyright 2014
KUKA Roboter GmbH
Zugspitzstraße 140
D-86165 Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without
the express permission of KUKA Roboter GmbH.
Other functions not described in this documentation may be operable in the controller. The user has
no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software
described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to
guarantee total conformity. The information in this documentation is checked on a regular basis, how-
ever, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
Translation of the original documentation
KIM-PS5-DOC
Publication: Pub KST TouchSense 2.0 (PDF) en
Book structure: KST TouchSense 2.0 V1.2
Version: KST TouchSense 2.0 V2
3 / 53Issued: 20.02.2014 Version: KST TouchSense 2.0 V2
Contents
1 Introduction .................................................................................................. 5
1.1 Target group .............................................................................................................. 5
1.2 Industrial robot documentation ................................................................................... 5
1.3 Representation of warnings and notes ...................................................................... 5
1.4 Terms used ................................................................................................................ 6
2 Product description ..................................................................................... 7
2.1 Overview of KUKA.TouchSense ................................................................................ 7
2.2 Communication .......................................................................................................... 7
2.3 Workpiece search ...................................................................................................... 8
2.3.1 Single Touch mode ............................................................................................... 8
2.3.2 Double Touch mode ............................................................................................. 9
3 Safety ............................................................................................................ 11
4 Installation ................................................................................................... 13
4.1 System requirements ................................................................................................. 13
4.2 Installing or updating TouchSense ............................................................................. 13
4.3 Uninstalling TouchSense ........................................................................................... 14
5Operation ...................................................................................................... 15
5.1 Menus ........................................................................................................................ 15
5.2 Status keys ................................................................................................................ 15
6 Configuration ............................................................................................... 17
6.1 Configuring TouchSense via the smartHMI ............................................................... 17
6.1.1 “General settings” tab ........................................................................................... 17
6.1.2 “Search dynamic” tab ............................................................................................ 18
6.1.3 “Sensor configuration” tab .................................................................................... 19
6.2 Configuring TouchSense with WorkVisual ................................................................. 19
6.2.1 Setting parameters ............................................................................................... 20
7 Programming ............................................................................................... 21
7.1 Instructions for programming ..................................................................................... 21
7.2 Preparation ................................................................................................................ 21
7.3 Inline form “Search” ................................................................................................... 21
7.3.1 Option window “Set new reference” ...................................................................... 23
7.3.2 Option window “Search parameter” ...................................................................... 24
7.4 Linked search ............................................................................................................. 25
7.4.1 Example of a linked search: searching for the position of a single-V butt weld .... 26
7.5 Programming a correction instruction ........................................................................ 27
7.5.1 Inline form “Corr” (1-dimensional) ......................................................................... 27
7.5.2 Inline form “Corr” (2-dimensional) ......................................................................... 28
7.5.3 Inline form “Corr” (3-dimensional) ......................................................................... 29
7.5.4 Inline form “Corr” (freely programmable) .............................................................. 30
7.5.4.1 Freely programmable correction – detailed explanation .................................. 32
7.5.5 Inline form “Corr Off” ............................................................................................. 33
7.5.6 Inline form “Check Point” ...................................................................................... 33
7.5.6.1 Option window “Position evaluation criteria” .................................................... 35
Contents
4 / 53 Issued: 20.02.2014 Version: KST TouchSense 2.0 V2
KUKA.TouchSense 2.0
8 Example programs ...................................................................................... 37
8.1 Example program with 3-dimensional correction ....................................................... 37
9 Messages ...................................................................................................... 39
9.1 Error messages ......................................................................................................... 39
10 KUKA Service ............................................................................................... 43
10.1 Requesting support ................................................................................................... 43
10.2 KUKA Customer Support ........................................................................................... 43
Index ............................................................................................................. 51
5 / 53Issued: 20.02.2014 Version: KST TouchSense 2.0 V2
1 Introduction
1Introduction
1.1 Target group
This documentation is aimed at users with the following knowledge and skills:
Advanced knowledge of the robot controller system
Advanced KRL programming skills
1.2 Industrial robot documentation
The industrial robot documentation consists of the following parts:
Documentation for the manipulator
Documentation for the robot controller
Operating and programming instructions for the System Software
Instructions for options and accessories
Parts catalog on storage medium
Each of these sets of instructions is a separate document.
1.3 Representation of warnings and notes
Safety These warnings are relevant to safety and must be observed.
This warning draws attention to procedures which serve to prevent or remedy
emergencies or malfunctions:
Notes These hints serve to make your work easier or contain references to further
information.
For optimal use of our products, we recommend that our customers
take part in a course of training at KUKA College. Information about
the training program can be found at www.kuka.com or can be ob-
tained directly from our subsidiaries.
These warnings mean that it is certain or highly probable
that death or severe injuries will occur, if no precautions
are taken.
These warnings mean that death or severe injuries may
occur, if no precautions are taken.
These warnings mean that minor injuries may occur, if
no precautions are taken.
These warnings mean that damage to property may oc-
cur, if no precautions are taken.
These warnings contain references to safety-relevant information or
general safety measures.
These warnings do not refer to individual hazards or individual pre-
cautionary measures.
Procedures marked with this warning must be followed
exactly.
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